Different industries across the globe have been seeking versatile and productive cleaning technologies to upscale the cleanliness and hygienic conditions of the premises. More and more industries have slowly concluded that ultrasonic cleaning is the cutting-edge solution for cleaning medium-sized to large machinery parts, so it’s no wonder that ultrasound cleaning technology is slowly but surely being adapted in a broad range of industries.
To determine whether this type of cleaning would also fit your industry or business, you first need to get the gist of what ultrasonic cleaning is and how it functions. Here is a thorough guide on what ultrasonic is, the types of applications, and the technology’s amazing benefits in different industries. Read on to find out.
Ultrasonic cleaning 101
Ultrasonic cleaning is a sophisticated and utterly professional cleaning system that involves the use of ultrasounds that form about 20-40 kHz frequency range to stimulate the cleaning liquid that automatically cleans the surface through the system also known as cavitation. Cavitation is a vital process in ultrasonic cleaning as the speed and velocity of the liquid pressure would meticulously clean every small and far-reaching area fast and unmistakably. As cavitation occurs when the rapid alterations of small bubbles or voids in the liquid, even the most hazardous and highly contaminated area can be perfectly cleaned and scrubbed. The ultrasound shockwaves are just so strong that they can remove any deteriorated and contaminated surface in the blink of an eye. The entire cleaning duration process can take anywhere between 5 to 10 minutes depending on the severity and dirtiness of the machine, equipment, or object. Lastly, the liquid used for ultrasonic cleaning ranges from plain water to eco-friendly cleaners.
A range of cleaners for a range of industries
As ultrasonic cleaners can be adaptable for a range of industries, it’s firstly vital to assess the need and technological aspects of the cleaner before you purchase one. If you were to choose the specific brand of an ultrasonic cleaner, you first need to exactly pinpoint whether you need a large capacity ultrasonic cleaner or a smaller one. Once you determine the size, you would need to look into the technicalities around the chemicals, the energy effect, and the immaculate cleanup of various materials. Ultrasonic cleaners work using amazing ultrasound technology for the cleaning of different types of materials for different ranges of industries. These ultrasonic cleaners can effectively and safely clean all parts that are made of metals, glass, ceramic, iron, plastic, rubber, and many more.
The versatile and safe application
Ultrasonic cleaners as previously noted have an abundant application in different types of industries. Small to medium-sized industries use it to clean medical instruments, optical lenses, electronic equipment, jewelry, automobile parts, and many more. In addition to its versatile use, due to the variety of materials and parts being cleaned, the application of ultrasonic cleaning is somehow divided into the automotive, engineering, medical, sporting, marine, pharmaceutical, computing, and similar industries.
Application in medical industries
The most common and effective application of ultrasonic cleaning ought to be in the medical industry. All medical instruments and surgical tools demand special care and a very detailed cleaning before they can be reused on some other patient. The entire healthcare and medical industry relies on full cleanliness and advanced hygienic conditions especially due to the unique environmental aspects. To put a long story short, unless the medical instruments are cleaned properly, there might be a risk of health disruption, contamination, and infection.
Application in Automotive
Car parts are not as delicate and do not always require special care like the equipment and tools in the medical and optical industry, but certain parts must be cleaned appropriately. Most mechanics as well as a lot of car manufacturing and maintenance companies resort to using ultrasonic cleaning for tough cleaning processes such as cleaning crankshafts, motor tubes, engine pistons, bearings, and other gear. If you strive to have extravagant results from the interior and exterior of your car, you need to practice ultrasonic cleaning solutions.
Applications in electronics
Plenty of tools, equipment, and other fabricated materials and delicate components require special care and proper cleaning. Plenty of fabricated materials such as accelerometers, gyroscopes, forceps, needles, and others must be subjected to ultrasonic cleaning because that’s the only way you wouldn’t damage them during the cleaning process. Since the ultrasonic equipment entails using shockwaves accompanying extravagant and quality cleaning liquid solution, you won’t ever have to worry about damaging the material or any other components for that matter.
Pros of using ultrasonic cleaning
Depending on the industry you work for/in, you will soon discover that you can only reap the benefits of ultrasonic cleaning processes. The reason behind this notion is the fact that ultrasonic cleaning techniques and processes penetrate hidden and microscopic cracks and masterfully clean objects of all shapes and sizes. Another advantage of going for ultrasonic cleaning is that there’s no need to thoroughly disassemble the parts in order to clean them, it is totally eco-friendly, and can effectively clean multiple objects from fungus, dirt, oil, bacterial, soot, mould, and even blood and algae without damaging it.
All in all, the use of ultrasonic cleaning techniques for appliances, machinery tools, and various industrial equipment would be the most advantageous, safe, and fool-proof way to get immaculate hygienic results.
Punit